Sectional Hot Jointing Conveyor Belt Vulcanising Machine 1000mm Belt Width

1000mm Sectional Type Hot Jointing Conveyor Belt Jointing Machine


What is 1000mm Sectional Type Hot Jointing Conveyor Belt Jointing Machine?

The practice of 1000mm Sectional Type Hot Jointing Conveyor Belt Jointing Machine has proved to be the most ideal joint method, which can ensure high joint efficiency, and is also very stable. The joint life is also very long and easy to master. The hot vulcanization jointing is equivalent to 60%-80% of the strength of the conveyor belt itself. ( Jointing with cold jointing is equivalent to 40%-55% of the strength of the conveyor belt itself; The buckle (mechanical joint) connection is only 28%-45%.)

Portable, rugged, Aluminum alloy build used for Vulcanizing Conveyor belts in Industries like Steel Plants, Power Plants, Cement Plants, Mining Industries, and any other plant having conveyors. ... This Machine could also be used for a Patch repair, Edge repair.

How do you Vulcanize a conveyor belt?

All conveyor belts must be connected in a loop before they can be used, the hot vulcanizing method utilizes heat and pressure to mend sections of a conveyor belt. Hot vulcanisation splices are heated and cured under pressure with a vulcanizing press. The damaged portion of belt is carefully trimmed or removed. A new section repaired and bonded in place using cement or other adhesives.

Technical Parameters:
* Vulcanizing temperature: 145ºC (adjustable 0~200ºC)
* Temperature-rising time (from normal temp to vulcanizing temp):≤50 mins(around 25~30 mins normally)
* Improved cooling system: using pressure pump for cooling: only 5mins (cooling from 145 to 75 degrees)
* Belt width: from 650mm to 3000mm 200PSI Almex alike Uniform Pressure Bag for Conveyor Belt Press
* Degree of the heating platen:22 °/17 °/ 20 ° (rectangle and other degree is optional)
* Waterbag/ air pressure Press for 100PSI, 200PSI etc.
* Surface pressure for textile and steel cord belts, Up to 1.8Mpa.
* 100 p.s.i. (7 kg/cm sq.) units suitable for splicing fabric ply belting
* 200 p.s.i. (14 kg/cm sq.) units suitable for splicing steel cord conveyor belting
* Customization/OEM: Different heating platen size and combination

Product Description
1.ZLJ conveyor belt vulcanizing machine is combined type machine adopting electric heating technology.
2.It's greatest advantage is that it is evenly heated.
3.By using rubber pressure bag,the machine works smoothly with uniform pressure.
4.And it's also equipped with portable automatic electronic control box ,which is easy to operate and has long operating life.
5.ZLJ conveyor belt vulcanizing machine is suitable for vulcanized joints (repair) of various tapes such as canvas, nylon, steel cord core, PVC / PVG.
6.Water-cooling system can be chosen to save working time for it only takes about 20mins to drop the temperature down to 60 ºC.
7.It's a new ideal vulcanization joint (repair) equipment and has been widely used in metallurgy, mining, cement,power plants, ports, building materials, chemical and other sectors.





Note:

• Specifications are subject to change without notice;
• Build-in cooling standard on all units;
• Total weights include electrical control panel, cable set and set up templates for all models;
• 200 PSI models include fluid pressure pump and reservoir unit Model HPP20-4(mandatory for operating pressure above 100PSI/7 kg/cm sq);
• Temperature adjustable between 0-199deg.C;
• Sectional vulcanizers are built on a 22 degree bias, 16/20 or other degree are optional;
• Custom sizes, rectangular configurations and multiple platen arrangements available on request.

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When order, pls supply below information, our technician will make a solution for you, or pls choose one model from bottom traditional sizes table

• Max belt width
• Heating platen length (or pls supply belt manufacturer’s recommended splice length)
• What kind of belt, light duty belts or heavy duty belts, belt model No.
• Working Voltage
• Pressure requirements (as our experience, normal is 0.8Mpa, for EP belts is 1.2Mpa, for steel cord belts is 1.4Mpa)
• Degree of heating platen (standard will be 22 degree)

Normal vulcanizer model sheet:


A= Splice Length
B= Bet Width
C=Length of platen along the belt
D= Width of platen
measured square to beltline
E= Bias Ange
F=Width of platen along the belt on bias

Main Componets:

• Bars are available in various profiles and lengths to provide a custom solution for your needs
• Bars are specially designed for running machine and manufactured out of quality extruded aluminum
• Various bolt and nut styles complement each bar type and provide a secure, pressurized splice

• Heating Platen
• Custom extruded plank, silicone heating elements (up to 180°C/356°F), and durable composite
• insulating packaging are used to construct a flexible platen that contours to belt irregularities.
• It is made up with a whole piece of silicone plate without any splicing point, which ensure the full uniform heating as well as the fast rising of temperature.
• It takes 15~25mins rise up to vulcanizing temperature (about 145°C).
• The flush “quick connect” make smooth profile. Recessed power connections are sealed for moisture resistance.
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